Tracksuit Tech Pack (Track Jacket + Pants)
A tracksuit tech pack covers two garments in one file: front and back flat sketches of the track jacket and the pants, the shared fabric and GSM, zipper and rib trims, a size chart with tolerances for each piece, artwork placement, Pantone colors, labels and the quantity per size.
Use these front and back flat sketches as a starting point for your own. New to tech packs? Start with our free tech pack guide or look up a term in the glossary.
Set and tracksuit styles we make
We sew 4 styles of this garment: zip jacket + pants, hoodie + joggers, crewneck + joggers and hoodie + shorts. Prices are for 100 blank sets in 380gsm 100% cotton loopback French terry.
Hoodie + joggers
Crewneck + joggers
Hoodie + shorts
“On file” counts the designs we have already sewn in that style, so there is a pattern to start from.
What goes in a tracksuit tech pack
A tracksuit tech pack has ten parts, from the cover page to the sign-off page; here is what each part should say for a tracksuit.
- Cover page: Brand name, style number, tech pack number and date, so every sample and bulk carton can be traced back to this file.
- Flat sketches: Front and back views of the jacket (stand collar, full zip, pockets, cuffs and hem) and of the pants (waistband, pockets, leg and hem).
- Fabric and trims (BOM): Body fabric for both pieces with composition and GSM (for example 380gsm cotton French terry), zipper type, length and pull, rib, waistband elastic, drawcord and thread color.
- Size chart and tolerances: Two charts for XS to 3XL: one for the jacket, including stand collar height and zipper length, and one for the pants, each measurement with its tolerance.
- Artwork placement: Position and size in cm of each logo on the jacket and on the pants, and the method for each.
- Colors: Pantone TCX codes for the body, trims, thread and every artwork color.
- Labels and packaging: Neck label, care label with fiber content and wash instructions, hang tag, and folding and polybag instructions.
- Construction notes: Zipper attachment, pocket construction on both pieces, and whether jacket and pants are packed together as a set.
- Quantity and size breakdown: Pieces per color and per size. Custom orders start at 100 pcs per style and per color; stock-based orders from 50 pcs.
- Notes and sign-off: Anything not covered above, a revision history, and a sign-off line where you approve the file before bulk production.
To see every part filled in, read our complete hoodie tech pack example.
Price per set
A blank tracksuit costs $33.80–$37.90 per set at 100 pcs, $31.10–$35.20 at 200 pcs and $29.40–$33.50 at 300 pcs, in USD before shipping and duties.
| Quantity | Price per set (USD) |
|---|---|
| 100 pcs | $33.80–$37.90 |
| 200 pcs | $31.10–$35.20 |
| 300 pcs | $29.40–$33.50 |
Blank garment in 380gsm 100% cotton loopback French terry, before decoration. Stock-based orders from 50 pcs. Price is for the set: track jacket plus pants in the same fabric. Prices are before shipping and duties.
To start from one of our existing garments instead, see our tracksuit styles.
Decoration add-ons (per garment, 100 pcs)
Decoration adds from +$0.70 for a small screen print to +$4.40 for a large digital print, per garment, per position at 100 pcs, on top of the blank price.
| Decoration | Add per garment |
|---|---|
| Screen print, small (chest logo) | +$0.70 |
| Screen print, large (full front or back) | +$2.00 |
| Embroidery, small (chest logo) | +$1.20 |
| Embroidery, large (front or back) | +$3.70 |
| Digital print, large (full-color artwork) | +$4.40 |
Each print or embroidery position is priced separately, so a chest logo plus a back print counts as two add-ons. On a tracksuit, the jacket and the pants each count as one garment.
Fabric & GSM options
For tracksuits you can choose French terry (loopback), brushed fleece, polar fleece, air-layer knit, brushed jersey or interlock, from 350 gsm up to 449 gsm. The table shows the blank price per set at 100 pcs for each weight band. Each band starts at the price of its cheapest fabric type, so a heavier band can start lower.
| Fabric weight | Fabric types | 100 pcs, blank (USD) |
|---|---|---|
| 350–399 gsm | French terry (loopback), Brushed fleece, Polar fleece, Air-layer knit, Brushed jersey | $29.40–$39.70 |
| 400–449 gsm | French terry (loopback), Brushed fleece, Brushed jersey, Interlock | $30.70–$42.80 |
GSM is grams per square meter: the higher the number, the heavier and warmer the fabric.
Size chart & tolerances
Our tracksuit size charts run from XS to 3XL with base size M, measured flat, and every measurement has a tolerance; half chest, for example, is ±1.3 cm.
Track Jacket (tracksuit top, full zip)
All measurements are taken flat, garment laid on a table, in the unwashed state. Switch between centimeters and inches above the table. ★ marks critical measurements. The 8 key points are drawn on the sketch. Point at or tap one of their rows to see where we measure it.
| POM | Measurement in cm | XS | S | M | L | XL | 2XL | 3XL | Tolerance |
|---|---|---|---|---|---|---|---|---|---|
| HC | Half chest ★ | 47 | 51 | 56 | 61 | 66 | 71 | 76 | ±1.3 |
| BL | Body length (HPS) ★ | 62 | 64.5 | 67 | 69.5 | 72 | 74.5 | 77 | ±2 |
| SW | Shoulder width ★ | 44 | 46 | 48 | 50 | 52 | 54.5 | 57 | ±1 |
| AH | Armhole (straight) | 22.7 | 23.7 | 25 | 26.3 | 27.6 | 28.9 | 30.2 | ±1 |
| SL | Sleeve length (from shoulder point, incl. cuff) ★ | 57.4 | 58.7 | 60 | 61.3 | 62.6 | 63.9 | 65.2 | ±1 |
| BI | Bicep (half) | 19.7 | 20.7 | 22 | 23.3 | 24.6 | 25.9 | 27.2 | ±1 |
| CO | Cuff opening (half, relaxed) | 8.6 | 8.9 | 9.5 | 10.1 | 10.7 | 11.3 | 11.9 | ±0.6 |
| HR | Hem rib width (half, relaxed) | 39 | 43 | 48 | 53 | 58 | 63 | 68 | ±1.3 |
| CS | Stand collar height | 7 | 7 | 7 | 7 | 7 | 7 | 7 | ±0.3 |
| ZL | Front zipper length | 59 | 61.5 | 64 | 66.5 | 69 | 71.5 | 74 | ±0.6 |
| POM | Measurement in inches | XS | S | M | L | XL | 2XL | 3XL | Tolerance |
|---|---|---|---|---|---|---|---|---|---|
| HC | Half chest ★ | 18.5 | 20.1 | 22.0 | 24.0 | 26.0 | 28.0 | 29.9 | ±0.5 |
| BL | Body length (HPS) ★ | 24.4 | 25.4 | 26.4 | 27.4 | 28.3 | 29.3 | 30.3 | ±0.8 |
| SW | Shoulder width ★ | 17.3 | 18.1 | 18.9 | 19.7 | 20.5 | 21.5 | 22.4 | ±0.4 |
| AH | Armhole (straight) | 8.9 | 9.3 | 9.8 | 10.4 | 10.9 | 11.4 | 11.9 | ±0.4 |
| SL | Sleeve length (from shoulder point, incl. cuff) ★ | 22.6 | 23.1 | 23.6 | 24.1 | 24.6 | 25.2 | 25.7 | ±0.4 |
| BI | Bicep (half) | 7.8 | 8.1 | 8.7 | 9.2 | 9.7 | 10.2 | 10.7 | ±0.4 |
| CO | Cuff opening (half, relaxed) | 3.4 | 3.5 | 3.7 | 4.0 | 4.2 | 4.4 | 4.7 | ±0.2 |
| HR | Hem rib width (half, relaxed) | 15.4 | 16.9 | 18.9 | 20.9 | 22.8 | 24.8 | 26.8 | ±0.5 |
| CS | Stand collar height | 2.8 | 2.8 | 2.8 | 2.8 | 2.8 | 2.8 | 2.8 | ±0.1 |
| ZL | Front zipper length | 23.2 | 24.2 | 25.2 | 26.2 | 27.2 | 28.1 | 29.1 | ±0.2 |
Draft starting spec, base size M. We confirm final measurements on your fit sample.
How to measure
- HC Lay flat, measure straight across 2.5 cm below the armholes, edge to edge.
- BL Measure straight down from the high point shoulder (HPS, where neck meets shoulder) to the bottom hem.
- SW Measure from the left shoulder point to the right shoulder point.
- AH Measure in a straight line from the shoulder point to the underarm point.
- SL Measure from the shoulder point along the outer sleeve to the cuff edge.
- BI Lay flat, measure 2.5 cm below the underarm, perpendicular to the sleeve center line.
- CO Lay flat, measure across the cuff rib edge, unstretched.
- HR Lay flat, measure across the hem rib edge, unstretched.
- CS Measure at center back from the neck seam to the top edge of the collar.
- ZL Measure the zipper from the top of the tape to the bottom end.
Sweatpants / Jogger (Regular fit, cuffed)
All measurements are taken flat, garment laid on a table, in the unwashed state. Switch between centimeters and inches above the table. ★ marks critical measurements. The 8 key points are drawn on the sketch. Point at or tap one of their rows to see where we measure it.
| POM | Measurement in cm | XS | S | M | L | XL | 2XL | 3XL | Tolerance |
|---|---|---|---|---|---|---|---|---|---|
| WR | Waist (half, relaxed) ★ | 28 | 32 | 36 | 40 | 44 | 48 | 52 | ±1.3 |
| WE | Waist (half, extended) | 44 | 48 | 52 | 56 | 60 | 64 | 68 | ±2 |
| WB | Waistband height | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | ±0.3 |
| HP | Hip (half, 18 cm below waist) ★ | 46 | 50 | 54 | 58 | 62 | 66 | 70 | ±1.3 |
| FR | Front rise (incl. waistband) ★ | 28.4 | 29.7 | 31 | 32.3 | 33.6 | 34.9 | 36.2 | ±1 |
| BR | Back rise (incl. waistband) ★ | 36 | 38 | 40 | 42 | 44 | 46 | 48 | ±1 |
| TH | Thigh (half, 2.5 cm below crotch) | 27.5 | 29.5 | 32 | 34.5 | 37 | 39.5 | 42 | ±1.3 |
| KN | Knee (half) | 21.7 | 22.7 | 24 | 25.3 | 26.6 | 27.9 | 29.2 | ±1 |
| IN | Inseam (incl. cuff) ★ | 71.1 | 71.7 | 73 | 74.3 | 75.6 | 76.9 | 78.2 | ±2 |
| LO | Leg opening (half, relaxed) | 9.8 | 10.4 | 11 | 11.6 | 12.2 | 12.8 | 13.4 | ±0.6 |
| CF | Cuff height | 8 | 8 | 8 | 8 | 8 | 8 | 8 | ±0.3 |
| POM | Measurement in inches | XS | S | M | L | XL | 2XL | 3XL | Tolerance |
|---|---|---|---|---|---|---|---|---|---|
| WR | Waist (half, relaxed) ★ | 11.0 | 12.6 | 14.2 | 15.7 | 17.3 | 18.9 | 20.5 | ±0.5 |
| WE | Waist (half, extended) | 17.3 | 18.9 | 20.5 | 22.0 | 23.6 | 25.2 | 26.8 | ±0.8 |
| WB | Waistband height | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 | ±0.1 |
| HP | Hip (half, 18 cm below waist) ★ | 18.1 | 19.7 | 21.3 | 22.8 | 24.4 | 26.0 | 27.6 | ±0.5 |
| FR | Front rise (incl. waistband) ★ | 11.2 | 11.7 | 12.2 | 12.7 | 13.2 | 13.7 | 14.3 | ±0.4 |
| BR | Back rise (incl. waistband) ★ | 14.2 | 15.0 | 15.7 | 16.5 | 17.3 | 18.1 | 18.9 | ±0.4 |
| TH | Thigh (half, 2.5 cm below crotch) | 10.8 | 11.6 | 12.6 | 13.6 | 14.6 | 15.6 | 16.5 | ±0.5 |
| KN | Knee (half) | 8.5 | 8.9 | 9.4 | 10.0 | 10.5 | 11.0 | 11.5 | ±0.4 |
| IN | Inseam (incl. cuff) ★ | 28.0 | 28.2 | 28.7 | 29.3 | 29.8 | 30.3 | 30.8 | ±0.8 |
| LO | Leg opening (half, relaxed) | 3.9 | 4.1 | 4.3 | 4.6 | 4.8 | 5.0 | 5.3 | ±0.2 |
| CF | Cuff height | 3.1 | 3.1 | 3.1 | 3.1 | 3.1 | 3.1 | 3.1 | ±0.1 |
Draft starting spec, base size M. We confirm final measurements on your fit sample.
How to measure
- WR Lay flat, measure across the top edge of the waistband.
- WE Lay flat, stretch the waistband to its maximum and measure across.
- WB Measure from the top edge of the waistband to the waistband seam.
- HP Lay flat, measure across 18 cm below the top of the waistband.
- FR Measure from the top of the waistband along the center front seam to the crotch point.
- BR Measure from the top of the waistband along the center back seam to the crotch point.
- TH Lay flat, measure across one leg 2.5 cm below the crotch.
- KN Lay flat, measure across the leg 33 cm below the crotch.
- IN Measure from the crotch point along the inside leg seam to the leg opening edge.
- LO Lay flat, measure across the leg opening rib edge, unstretched.
- CF Measure from the rib seam to the rib edge.
Lead time
Bulk production of tracksuits takes 7–20 working days after sample approval, depending on order size, fabric and decoration; the sample takes 3–7 days.
| Stage | Lead time |
|---|---|
| Sample | 3–7 days |
| Bulk production, after sample approval | 7–20 working days |
Tracksuit tech pack FAQ
How much does it cost to make 100 custom tracksuits?
A blank tracksuit in 380gsm 100% cotton loopback French terry costs $33.80–$37.90 per set at 100 pcs, so about $3,380–$3,790 for 100 tracksuits before decoration, shipping and duties. Decoration such as a print or embroidery is added per garment, per position; see the add-on table above.
What is the minimum order?
Custom orders start at 100 pcs per style and per color. Sizes can be split inside a color. Stock-based orders, made from our ready blank styles with your decoration, start at 50 pcs.
How long does production take?
Sampling takes 3–7 days, and bulk production takes 7–20 working days after sample approval, depending on order size, fabric and decoration.
What GSM should I choose for a tracksuit?
Choose 350–399 gsm for an all-season tracksuit and 400–449 gsm for a heavier set; the jacket and pants are cut from the same fabric so the color matches. Our standard tracksuit fabric is 380gsm 100% cotton loopback French terry.
What size chart and tolerances do you use?
We start from the graded XS to 3XL charts on this page, base size M, measured flat with the garment laid on a table. Every point of measure has its own tolerance, and washed garments get wider tolerances. We confirm final measurements on your fit sample.
What do I need to send you to get a quote?
Send your tech pack, or just a sketch or reference photo, with the fabric weight you want, colors, decoration and position, quantity per size, and your delivery country. Message us on WhatsApp or email sales@unithundred.com.
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